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Elements and Performance Criteria

  1. Prepare and plan to maintain cathodic protection systems
  2. Maintain and adjust cathodic protection system equipment
  3. Re-establish system and complete relevant documentation

Required Skills

This describes the required skills and knowledge and their level required for this unit

Evidence shall show that knowledge has been acquired of safe working practices for maintaining cathodic protection systems

All knowledge and skills detailed in this unit should be contextualised to current industry practices and technologies The extent of the required skills and knowledge is provided below It forms an integral part of this unit

KSGA Cathodic protection system maintenance

Evidence shall show an understanding of maintaining cathodic protection systems in accordance with relevant legislation code regulations and procedures to an extent indicated by the following aspects

T Relevant legislation Australian Standards codes regulations and procedure requirements

T Relevant WHSOHS safety requirements

hazards risk assessment and control measures

identify environmental and safety hazards assess risks and implement control measures

Hazardous materials and MSDS

PPE

T Corrosion processes on a Gas Industry pipeline

corrosion processes causes and prevention

how Cathodic Protection systems prevent corrosion

T Electrical fundamentals for the Gas Industry

extra low voltage operation

electrical risks associated activities within the Gas Industry

meters and other relevant electrical equipment

Licensed low voltage electrical work requirements

T Gas system design planning and operation

applicable to cathodic protection on a Gas Industry pipeline including safe design principles

cathodic protection electrical and civil drawings

T Relevant gas industry documents

signs symbols terminology and legends as used in gas industry procedures and documents

gas industry standards policies and procedures

basic drawings and diagrams

Process and Instrumentation Diagrams PID

Facility and pipeline construction and asbuilt drawings

Geographical Information System GIS drawings and data

Electrical drawings

Survey maps

Pipeline route maps and alignment sheets

topographical and geographical maps and information

workplace forms and reports

T Cathodic protection systems operation on a Gas Industry pipeline

cathodic protection system design planning and operation

types and applications

impressed current

sacrificial

equipment and components

operating principles and circuits diagrams

cathodic protection system in relation to other services

coating requirements and their purpose

T Cathodic protection systems maintenance

electrical test equipment

safety requirements procedures and PPE

adherence of electrical principles and regulatory requirements

manufacturers specifications and requirements

monitoring requirements and procedures

testing requirements and procedures

calibration and adjustment requirements and procedures

fault finding and repairreplacement requirements and procedures

requirements and procedures for referring low voltage electrical work to relevant licensed persons

requirements and procedures referring major repairs to immediate supervisor

relevant documentation records and reports

Evidence Required

The Evidence Guide forms an integral part of this Unit and shall be used in conjunction with all components parts of this unit and performed in accordance with the Assessment Guidelines of this Training Package

Overview of Assessment

Longitudinal competency development approaches to assessment such as Profiling require data to be reliably gathered in a form that can be consistently interpreted over time This approach is best utilised in Apprenticeship programs and reduces assessment intervention It is the Industrys preferred model for apprenticeships However where summative or final assessment is used it is to include the application of the competency in the normal work environment or at a minimum the application of the competency in a realistically simulated work environment It is recognised that in some circumstances assessment in part or full can occur outside the workplace However it must be in accord with Industry and Regulatory policy in this regard

Methods chosen for a particular assessment will be influenced by various factors These include the extent of the assessment the most effective locations for the assessment activities to take place access to physical resources additional safety measures that may be required and the critical nature of the competencies being assessed

The critical safety nature of working with electricity electrical equipment gas or any other hazardous substancematerial carries risk in deeming a person competent Hence sources of evidence need to be rich in nature so as to minimise error in judgment

Activities associated with normal every day work have a bearing on the decision as to how much and how detailed the data gathered will contribute to its richness Some skills are more critical to safety and operational requirements while the same skills may be more or less frequently practiced These points are raised for the assessors to consider when choosing an assessment method and developing assessment instruments Sample instruments are included for Assessors in the Assessment Guidelines of this Training Package

Critical aspects of evidence required to demonstrate competency in this unit

Before the critical aspects of evidence are considered all prerequisites shall be met

Evidence for competence in this unit shall be considered holistically Each element and associated Performance Criteria shall be demonstrated on at least two occasions in accordance with the Assessment Guidelines UEG Evidence shall also comprise

A representative body of work performance demonstrated within the timeframes typically expected of the discipline work function and industrial environment In particular this will incorporate evidence that shows a candidate is able to

Implement Occupational Health and Safety workplace procedures and practices including the use of risk control measures as specified in the Performance Criteria and range

Apply sustainable energy principles and practices as specified in the Performance Criteria and range

Demonstrate an understanding of the required knowledge and skills as described in this unit to such an extent that the learners performance outcome is reported in accordance with the preferred approach namely a percentile graded result where required by the regulated environment

Demonstrate an appropriate level of employability skills

Conduct work observing the relevant AntiDiscrimination legislation regulations polices and workplace procedures

Demonstrate performance across a representative range of contexts from the prescribed items below

Maintain cathodic protection system in accordance with relevant legislation code regulations and procedures as described in Range Statement and including

Range of toolsequipmentproceduresworkplace

Group No

The minimum number of items on which skill is to be demonstrated

Item List

A Types of faults

At least

Coating damagedeterioration

Interference from other systems

Anode not working

Equipment faultfailure

Earth faults

Transformer failure

Anode bed deterioration

Anode cable failure

Telluric effects on CP systems

IJ failure and testing

FIK failure and testing

B Checks and tests on CP systems

At least

CP Potential surveys

Onoff potential surveys

Coating defect assessment surveys DCVG method Pearson techniquemethod over pipeline potential method

Loop impedance testing

Anode bed testing

Soil resistivity testing

Interference testing

TRAD unit commissioning and testing

C Australian Standards or their equivalents

All

AS

AS

AS

AS

AS

AS

AS

AG

AS

D Procedures

All

Interpreting cathodic protection data system surveys and readings

Locating and repairing faults

Procedures for coating surveys

Checking and maintaining potentials

E

At least one occasion

Dealing with an unplanned event by drawing on required knowledge and skills to provide appropriate solutions incorporated in the holistic assessment with the above listed items

Context of and specific resources for assessment

This unit should be assessed as it relates to normal work practice using procedures information and resources typical of a workplace This should include

OHS policy and work procedures and instructions

Suitable work environment facilities equipment and materials to undertake actual work as prescribed by this Competency Standard Units

Appropriate environmental regulation and work practices

Appropriate organisational requirements

Appropriate work environment equipment and tools

In addition to the resources listed above in Context of and specific resources for assessment evidence should show demonstrated competency in maintaining cathodic protection systems

Assessment of this competency must also be undertaken in either an actual workplace or under a simulated work environment Assessment must also integrate the employability skills

Method of assessment

This Unit shall be assessed by methods given in Volume Part Assessment Guidelines

Note Competent performance with inherent safe working practices is expected in the Industry to which this Competency Standard Units applies This requires that the specified required Knowledge and Skills are assessed in a structured environment which is primarily intended for learningassessment and incorporates all necessary equipment and facilities for learners to develop and demonstrate the required knowledge and skills described in this unit

Concurrent assessment and relationship with other units

There are no recommended concurrent assessments with this unit however in some cases efficiencies may be gained in terms of learning and assessment effort being concurrently managed with allied Competency Standard Units where listed

UEGNSGA

UEGNSG132A

Carry out basic work activities in a gas industry work environment

UEGNSGA

UEGNSG140A

Comply with environmental policies and procedures in the utilities industry

UEGNSGA

UEGNSG134A

Establish a utilities infrastructure work site

BSBFLMB

BSBFLM312B

Contribute to team effectiveness

BSBFLMC

BSBFLM303C

Contribute to effective workplace relationships


Range Statement

9)This relates to the competency standard unit as a whole providing the range of contexts and conditions to which the Performance Criteria apply. It allows for different work environments and situations that will affect performance.

This unit shall be demonstrated in relation to maintaining cathodic protection systems on Gas Industry pipelines.

The following constants and variables included in the element/Performance Criteria in this unit are fully described in the Definitions Section of this volume and form an integral part of the Range Statement of this unit:

Types of CP faults

Applicable Australian standards/legislation

Location

Electrical equipment

Types of checks and tests

Test equipment

Components and systems

Relevant documentation

Relevant authorities and other stakeholders/authorities

Location for maintaining CP systems

Drawings and specifications